Sunday, March 18, 2012

The Light of Day

A number of non-boat projects seemed to take over my time recently and kept me from working on the boat.  When I found myself actually doing my tax returns a full month and a half before the deadline, I realized that what was happening was that I was avoiding the boat.  I acknowledge that I have been more than a bit hesitant (fearful) of getting to the point where I could move the hull out of the garage, and actually see it from a distance of more than two feet, and assess the quality of my planking job.  


I finally pushed myself to apply a couple of coats of epoxy over the outside of the hull, sand the epoxy, and apply a coat of primer on the topside.


First coat of primer applied over 2 coats of epoxy.  Truly a Grey Seal.
Once the primer was applied, the inevitable next step was the moment of truth -- moving the project outside to get ready for turnover day.  To do this required disassembling my trusty garage extending shed which has served me well for the past year and a half.  I intend to move the hull back into the garage and then rebuild the shed after the hull is flipped, so I only wanted to take down the parts of the shed necessary to get the boat out.
The shed "before"
The shed came down reasonably well, with the roof and the outer (right) side left in place, and the front and inner (left) side removed more or less intact.  I took the sheathing off the framed assembly to make it easier to move.
Coming down. Roof brace ready to be jacked into place.
I braced the roof before taking down the front and side with a long 4x4 assembly jacked into place far enough from the shed to create an adequate opening for the boat.  Finally, after a bit of cleanup, removing the blocks out from under my rolling strongback, and attaching a length of strong rope between the forward end of the strongback and the rear bumper of my truck, I was ready to go.
Almost out
  Building the strongback on wheels was a brilliant idea (although I cannot claim credit for it.)  I could actually push the hull by hand in order to align it with the opening as it emerged from the garage, and I could scarcely feel the additional weight when pulling with the truck.  Actually if there had been three or four of us, I think we could have moved the whole thing by hand without the truck.  The hull is really not very heavy yet.
A view from the garage of the departing hull
Once out of the garage, I took a critical look at my work of the last year and a half, and was reasonably pleased.  I found one or two flat spots, that I may or may not address with fairing filler, but my biggest fear -- that the plank lines would not be fair -- has thankfully not been realized.  Today I am a happy, albeit sore, boatbuilder.
This view allows one to appreciate the shape of the hull
Next on the agenda is sanding and bottom painting, and then the long awaited flipping of the hull.

10 comments:

  1. Congratulations for a job that looks really well done so far Charles! I can sympathise with the insidious desire to avoid what seems like a difficult/awkward/nerve wracking job without even realising it. I didn't realise exactly how tight your work space is. Moving strakes around must have taken some planning. Did you even try to sight the fairness of things as you went (from 2 feet away)? I built a little Oughtred auk and although it turned out fine I didn't realise how hard it was to assess the fairness of everything, especially the curve up to the stem, when its all upside down. The view from the rear of your hull looks really good. Keep up the good work. What sort of paint are you using?
    The second Aussie Andrew

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    1. Thanks for the positive comments. I admit I am greatly relieved that the hull has not turned out to be a total embarassment. While I tried to sight each plank for fairness along the way, I could really only view parts of a plank at a time. Working in a confined space is frustrating and challenging. Happily, I decided to glue my scarphs on the boat, so I was only dealing with 8 foot lengths. Wrangling a full 22 or 23 foot strake would have been a virtual impossibility.

      Regarding paint, I am using Interlux above the waterline. I primed with Interlux Pre-cote, and will finish with Interlux Brightside. I have had positive experience with them in the past. I am trying something new on the bottom, Pettit Hydrocoat. It is a water based ablative bottom paint. Seems to have gotten very good reviews at several sites I checked.

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  2. Congrats Charles looks fantastic. Should be some party when you flip her. You should have fitted your engine then you could have driven her out !!! Anyway all the best for the remainder of paint job and heres hoping its a good tax return (refund - if you have such things in the States)
    Andrew

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  3. Hi Charles,
    I have been reading through your blog as I also hope to build a grey seal (Roan Mhor, the larger version).

    I am finding this to be a challenge, as I have no boat building experience and I have never sailed.
    But, the desire is strong, I am also fortunate to have met some individuals within the boatworks industry, who have been kind enough to allow me to participate on some of their projects to gain experience.

    My aching arms, who knew there would be soooo much sanding :)

    Being a woman has also presented me with some challenges, especially in regards to gaining information and being taken seriously.
    Those that know me, or are getting to know me, now understand my strength and determination.

    Thank you, for such an informative blog.

    My plans arrived a couple of days ago and I am awaiting my order of ply.

    Caroline

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    1. Hi Caroline,
      Thanks for the kind words and welcome aboard. Enjoy your new adventure, and keep those experts close!

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    2. Hi Caroline - are you southern or northern hemisphere, Charles would like to know !!!
      Andrew

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  4. Hiya Andrew,

    Southern Hemisphere, South Australia to be a little more precise.

    Stunning day here today, more like summer than autumn.

    Caroline

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    1. Hi Caroline, I'm in Melbourne and have started a Grey Seal, but I'm a long way behind Charles. I have got my frames done and am just glueing up the stems. The 24' version looks good.
      Andrew

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  5. Hi Andrew,

    Where did you buy your plans from ?

    I purchased grey seal plans then discovered the modified larger version Roan Mhor, which stretches out to 26feet.

    Are you including inboard or outboard motor ?
    Which rigging ?

    I would love to discuss details with you.

    Caroline

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    1. my email is donalda@alphalink.com.au

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